Tuesday, 26 November 2013

Week 5 of FYP 2

Date : 05/03/2014 (Wednesday)

Title  : Etching process on the copper board according to the PCB layout 


 



This is the result of PCB Layout design using Dip-Trace software. Design is ready to be printed using Toner Printer (carbon ink). The next step is to attach PCB layout on the copper board.

 
Clothes iron will be used to iron the PCB design to attach on the surface of copper board.


















After attaching the PCB design on to the copper board. It will be placed into the etching acid. This process takes about 20 minutes to remove the remaining copper that is not needed.

- The simplest method, used for small-scale production and often by hobbyists, is immersion etching, in which the board is submerged in etching solution such as ferric chloride. Compared with methods used for mass production, the etching time is long. Heat and agitation can be applied to the bath to speed the etching rate. In bubble etching, air is passed through the etchant bath to agitate the solution and speed up etching

- Chemical etching is usually done with ammonium persulfate or ferric chloride. For my project, Ferric Chloride Anhydrous powder is used for etching process.


- The results of the etching process. Copper is not needed will be eroded, only copper that covered by carbon ink will remain on the board and form a circuit.

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